connection_manager.py 47 KB

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  1. import threading
  2. import time
  3. import logging
  4. import serial
  5. import serial.tools.list_ports
  6. import websocket
  7. import asyncio
  8. import os
  9. from modules.core import pattern_manager
  10. from modules.core.state import state
  11. from modules.led.led_interface import LEDInterface
  12. from modules.led.idle_timeout_manager import idle_timeout_manager
  13. logger = logging.getLogger(__name__)
  14. IGNORE_PORTS = ['/dev/cu.debug-console', '/dev/cu.Bluetooth-Incoming-Port']
  15. async def _check_table_is_idle() -> bool:
  16. """Helper function to check if table is idle."""
  17. return not state.current_playing_file or state.pause_requested
  18. def _start_idle_led_timeout():
  19. """Start idle LED timeout if enabled."""
  20. if not state.dw_led_idle_timeout_enabled or state.dw_led_idle_timeout_minutes <= 0:
  21. return
  22. logger.debug(f"Starting idle LED timeout: {state.dw_led_idle_timeout_minutes} minutes")
  23. idle_timeout_manager.start_idle_timeout(
  24. timeout_minutes=state.dw_led_idle_timeout_minutes,
  25. state=state,
  26. check_idle_callback=_check_table_is_idle
  27. )
  28. ###############################################################################
  29. # Connection Abstraction
  30. ###############################################################################
  31. class BaseConnection:
  32. """Abstract base class for a connection."""
  33. def send(self, data: str) -> None:
  34. raise NotImplementedError
  35. def flush(self) -> None:
  36. raise NotImplementedError
  37. def readline(self) -> str:
  38. raise NotImplementedError
  39. def in_waiting(self) -> int:
  40. raise NotImplementedError
  41. def is_connected(self) -> bool:
  42. raise NotImplementedError
  43. def close(self) -> None:
  44. raise NotImplementedError
  45. ###############################################################################
  46. # Serial Connection Implementation
  47. ###############################################################################
  48. class SerialConnection(BaseConnection):
  49. def __init__(self, port: str, baudrate: int = 115200, timeout: int = 2):
  50. self.port = port
  51. self.baudrate = baudrate
  52. self.timeout = timeout
  53. self.lock = threading.RLock()
  54. logger.info(f'Connecting to Serial port {port}')
  55. self.ser = serial.Serial(port, baudrate, timeout=timeout)
  56. state.port = port
  57. logger.info(f'Connected to Serial port {port}')
  58. def send(self, data: str) -> None:
  59. with self.lock:
  60. self.ser.write(data.encode())
  61. self.ser.flush()
  62. def flush(self) -> None:
  63. with self.lock:
  64. self.ser.flush()
  65. def readline(self) -> str:
  66. with self.lock:
  67. return self.ser.readline().decode().strip()
  68. def in_waiting(self) -> int:
  69. with self.lock:
  70. return self.ser.in_waiting
  71. def is_connected(self) -> bool:
  72. return self.ser is not None and self.ser.is_open
  73. def close(self) -> None:
  74. # Save current state synchronously first (critical for position persistence)
  75. try:
  76. state.save()
  77. except Exception as e:
  78. logger.error(f"Error saving state on close: {e}")
  79. # Schedule async position update if event loop exists, otherwise skip
  80. # This avoids creating nested event loops which causes RuntimeError
  81. try:
  82. loop = asyncio.get_running_loop()
  83. # We're in async context - schedule as task (fire-and-forget)
  84. asyncio.create_task(update_machine_position())
  85. logger.debug("Scheduled async machine position update")
  86. except RuntimeError:
  87. # No running event loop - we're in sync context
  88. # Position was already saved above, skip async update to avoid nested loop
  89. logger.debug("No event loop running, skipping async position update")
  90. with self.lock:
  91. if self.ser.is_open:
  92. self.ser.close()
  93. ###############################################################################
  94. # WebSocket Connection Implementation
  95. ###############################################################################
  96. class WebSocketConnection(BaseConnection):
  97. def __init__(self, url: str, timeout: int = 5):
  98. self.url = url
  99. self.timeout = timeout
  100. self.lock = threading.RLock()
  101. self.ws = None
  102. self.connect()
  103. def connect(self):
  104. logger.info(f'Connecting to Websocket {self.url}')
  105. self.ws = websocket.create_connection(self.url, timeout=self.timeout)
  106. state.port = self.url
  107. logger.info(f'Connected to Websocket {self.url}')
  108. def send(self, data: str) -> None:
  109. with self.lock:
  110. self.ws.send(data)
  111. def flush(self) -> None:
  112. # WebSocket sends immediately; nothing to flush.
  113. pass
  114. def readline(self) -> str:
  115. with self.lock:
  116. data = self.ws.recv()
  117. # Decode bytes to string if necessary
  118. if isinstance(data, bytes):
  119. data = data.decode('utf-8')
  120. return data.strip()
  121. def in_waiting(self) -> int:
  122. return 0 # Not applicable for WebSocket
  123. def is_connected(self) -> bool:
  124. return self.ws is not None
  125. def close(self) -> None:
  126. # Save current state synchronously first (critical for position persistence)
  127. try:
  128. state.save()
  129. except Exception as e:
  130. logger.error(f"Error saving state on close: {e}")
  131. # Schedule async position update if event loop exists, otherwise skip
  132. # This avoids creating nested event loops which causes RuntimeError
  133. try:
  134. loop = asyncio.get_running_loop()
  135. # We're in async context - schedule as task (fire-and-forget)
  136. asyncio.create_task(update_machine_position())
  137. logger.debug("Scheduled async machine position update")
  138. except RuntimeError:
  139. # No running event loop - we're in sync context
  140. # Position was already saved above, skip async update to avoid nested loop
  141. logger.debug("No event loop running, skipping async position update")
  142. with self.lock:
  143. if self.ws:
  144. self.ws.close()
  145. self.ws = None
  146. def list_serial_ports():
  147. """Return a list of available serial ports."""
  148. ports = serial.tools.list_ports.comports()
  149. available_ports = [port.device for port in ports if port.device not in IGNORE_PORTS]
  150. logger.debug(f"Available serial ports: {available_ports}")
  151. return available_ports
  152. def device_init(homing=True):
  153. try:
  154. if get_machine_steps():
  155. logger.info(f"x_steps_per_mm: {state.x_steps_per_mm}, y_steps_per_mm: {state.y_steps_per_mm}, gear_ratio: {state.gear_ratio}")
  156. else:
  157. logger.fatal("Failed to get machine steps")
  158. state.conn.close()
  159. return False
  160. except:
  161. logger.fatal("Not GRBL firmware")
  162. state.conn.close()
  163. return False
  164. machine_x, machine_y = get_machine_position()
  165. if machine_x != state.machine_x or machine_y != state.machine_y:
  166. logger.info(f'x, y; {machine_x}, {machine_y}')
  167. logger.info(f'State x, y; {state.machine_x}, {state.machine_y}')
  168. if homing:
  169. success = home()
  170. if not success:
  171. logger.error("Homing failed during device initialization")
  172. else:
  173. logger.info('Machine position known, skipping home')
  174. logger.info(f'Theta: {state.current_theta}, rho: {state.current_rho}')
  175. logger.info(f'x, y; {machine_x}, {machine_y}')
  176. logger.info(f'State x, y; {state.machine_x}, {state.machine_y}')
  177. time.sleep(2) # Allow time for the connection to establish
  178. def connect_device(homing=True):
  179. # Initialize LED interface based on configured provider
  180. if state.led_provider == "wled" and state.wled_ip:
  181. state.led_controller = LEDInterface(provider="wled", ip_address=state.wled_ip)
  182. elif state.led_provider == "hyperion" and state.hyperion_ip:
  183. state.led_controller = LEDInterface(
  184. provider="hyperion",
  185. ip_address=state.hyperion_ip,
  186. port=state.hyperion_port
  187. )
  188. else:
  189. state.led_controller = None
  190. # Show loading effect
  191. if state.led_controller:
  192. state.led_controller.effect_loading()
  193. ports = list_serial_ports()
  194. # Priority for auto-connect:
  195. # 1. Preferred port (user's explicit choice) if available
  196. # 2. Last used port if available
  197. # 3. First available port as fallback
  198. if state.preferred_port and state.preferred_port in ports:
  199. logger.info(f"Connecting to preferred port: {state.preferred_port}")
  200. state.conn = SerialConnection(state.preferred_port)
  201. elif state.port and state.port in ports:
  202. logger.info(f"Connecting to last used port: {state.port}")
  203. state.conn = SerialConnection(state.port)
  204. elif ports:
  205. logger.info(f"Connecting to first available port: {ports[0]}")
  206. state.conn = SerialConnection(ports[0])
  207. else:
  208. logger.error("Auto connect failed: No serial ports available")
  209. # state.conn = WebSocketConnection('ws://fluidnc.local:81')
  210. if (state.conn.is_connected() if state.conn else False):
  211. # Check for alarm state and unlock if needed before initializing
  212. if not check_and_unlock_alarm():
  213. logger.error("Failed to unlock device from alarm state")
  214. # Still proceed with device_init but log the issue
  215. device_init(homing)
  216. # Show connected effect, then transition to configured idle effect
  217. if state.led_controller:
  218. logger.info("Showing LED connected effect (green flash)")
  219. state.led_controller.effect_connected()
  220. # Set the configured idle effect after connection
  221. logger.info(f"Setting LED to idle effect: {state.dw_led_idle_effect}")
  222. state.led_controller.effect_idle(state.dw_led_idle_effect)
  223. _start_idle_led_timeout()
  224. def check_and_unlock_alarm():
  225. """
  226. Check if GRBL is in alarm state and unlock it with $X if needed.
  227. Returns True if device is ready (unlocked or no alarm), False on error.
  228. Note: If sensors are physically triggered (Pn:XY), the alarm may persist
  229. but we still return True to allow homing to proceed.
  230. """
  231. try:
  232. logger.info("Checking device status for alarm state...")
  233. # Clear any pending data in buffer first
  234. while state.conn.in_waiting() > 0:
  235. state.conn.readline()
  236. # Send status query
  237. state.conn.send('?\n')
  238. time.sleep(0.2)
  239. # Read response with timeout
  240. max_attempts = 10
  241. response = None
  242. for attempt in range(max_attempts):
  243. if state.conn.in_waiting() > 0:
  244. response = state.conn.readline()
  245. logger.debug(f"Status response: {response}")
  246. if response and ('<' in response or 'Alarm' in response or 'Idle' in response):
  247. break # Got a valid status response
  248. time.sleep(0.1)
  249. if not response:
  250. logger.warning("No status response received, proceeding anyway")
  251. return True
  252. # Check for alarm state
  253. if "Alarm" in response:
  254. logger.warning(f"Device in ALARM state: {response}")
  255. # Send unlock command
  256. logger.info("Sending $X to unlock...")
  257. state.conn.send('$X\n')
  258. time.sleep(1.0) # Give more time for unlock to process
  259. # Clear buffer before verification
  260. while state.conn.in_waiting() > 0:
  261. discarded = state.conn.readline()
  262. logger.debug(f"Discarded response: {discarded}")
  263. # Verify unlock succeeded
  264. state.conn.send('?\n')
  265. time.sleep(0.3)
  266. verify_response = None
  267. for attempt in range(max_attempts):
  268. if state.conn.in_waiting() > 0:
  269. verify_response = state.conn.readline()
  270. logger.debug(f"Verification response: {verify_response}")
  271. if verify_response and '<' in verify_response:
  272. break
  273. time.sleep(0.1)
  274. if verify_response and "Alarm" in verify_response:
  275. # Check if pins are physically triggered (Pn: in response)
  276. if "Pn:" in verify_response:
  277. logger.warning(f"Alarm persists due to triggered sensors: {verify_response}")
  278. logger.warning("Proceeding anyway - homing may clear the sensor state")
  279. return True # Let homing attempt to proceed
  280. else:
  281. logger.error("Failed to unlock device from alarm state")
  282. return False
  283. else:
  284. logger.info("Device successfully unlocked")
  285. return True
  286. else:
  287. logger.info("Device not in alarm state, proceeding normally")
  288. return True
  289. except Exception as e:
  290. logger.error(f"Error checking/unlocking alarm: {e}")
  291. return False
  292. def get_status_response() -> str:
  293. """
  294. Send a status query ('?') and return the response if available.
  295. """
  296. if state.conn is None or not state.conn.is_connected():
  297. logger.warning("Cannot get status response: no active connection")
  298. return False
  299. while True:
  300. try:
  301. state.conn.send('?')
  302. response = state.conn.readline()
  303. if "MPos" in response:
  304. logger.debug(f"Status response: {response}")
  305. return response
  306. except Exception as e:
  307. logger.error(f"Error getting status response: {e}")
  308. return False
  309. time.sleep(1)
  310. def parse_machine_position(response: str):
  311. """
  312. Parse the work position (MPos) from a status response.
  313. Expected format: "<...|MPos:-994.869,-321.861,0.000|...>"
  314. Returns a tuple (work_x, work_y) if found, else None.
  315. """
  316. if "MPos:" not in response:
  317. return None
  318. try:
  319. wpos_section = next((part for part in response.split("|") if part.startswith("MPos:")), None)
  320. if wpos_section:
  321. wpos_str = wpos_section.split(":", 1)[1]
  322. wpos_values = wpos_str.split(",")
  323. work_x = float(wpos_values[0])
  324. work_y = float(wpos_values[1])
  325. return work_x, work_y
  326. except Exception as e:
  327. logger.error(f"Error parsing work position: {e}")
  328. return None
  329. async def send_grbl_coordinates(x, y, speed=600, timeout=30, home=False):
  330. """
  331. Send a G-code command to FluidNC and wait for an 'ok' response.
  332. If no response after set timeout, returns False.
  333. Args:
  334. x: X coordinate
  335. y: Y coordinate
  336. speed: Feed rate in mm/min
  337. timeout: Maximum time in seconds to wait for 'ok' response
  338. home: If True, sends jog command ($J=) instead of G1
  339. Returns:
  340. True on success, False on timeout or error
  341. """
  342. logger.debug(f"Sending G-code: X{x} Y{y} at F{speed}")
  343. overall_start_time = time.time()
  344. max_retries = 3
  345. retry_count = 0
  346. while retry_count < max_retries:
  347. # Check overall timeout
  348. if time.time() - overall_start_time > timeout:
  349. logger.error(f"Timeout waiting for 'ok' response after {timeout}s")
  350. return False
  351. try:
  352. gcode = f"$J=G91 G21 Y{y} F{speed}" if home else f"G1 G53 X{x} Y{y} F{speed}"
  353. await asyncio.to_thread(state.conn.send, gcode + "\n")
  354. logger.debug(f"Sent command: {gcode}")
  355. # Wait for 'ok' response with timeout
  356. response_start = time.time()
  357. response_timeout = min(10, timeout - (time.time() - overall_start_time))
  358. while time.time() - response_start < response_timeout:
  359. # Check overall timeout
  360. if time.time() - overall_start_time > timeout:
  361. logger.error(f"Overall timeout waiting for 'ok' response")
  362. return False
  363. response = await asyncio.to_thread(state.conn.readline)
  364. if response:
  365. logger.debug(f"Response: {response}")
  366. if response.lower().strip() == "ok":
  367. logger.debug("Command execution confirmed.")
  368. return True
  369. elif 'error' in response.lower():
  370. logger.warning(f"Got error response: {response}")
  371. # Don't immediately fail - some errors are recoverable
  372. else:
  373. await asyncio.sleep(0.05)
  374. # Response timeout for this attempt
  375. logger.warning(f"No 'ok' received for {gcode}, retrying... ({retry_count + 1}/{max_retries})")
  376. retry_count += 1
  377. await asyncio.sleep(0.2)
  378. except Exception as e:
  379. error_str = str(e)
  380. logger.warning(f"Error sending command: {error_str}")
  381. # Immediately return for device not configured errors
  382. if "Device not configured" in error_str or "Errno 6" in error_str:
  383. logger.error(f"Device configuration error detected: {error_str}")
  384. state.stop_requested = True
  385. state.conn = None
  386. state.is_connected = False
  387. logger.info("Connection marked as disconnected due to device error")
  388. return False
  389. retry_count += 1
  390. await asyncio.sleep(0.2)
  391. logger.error(f"Failed to receive 'ok' response after {max_retries} retries")
  392. return False
  393. def _detect_firmware():
  394. """
  395. Detect firmware type (FluidNC or GRBL) by sending $I command.
  396. Returns tuple: (firmware_type: str, version: str or None)
  397. firmware_type is 'fluidnc', 'grbl', or 'unknown'
  398. """
  399. if not state.conn or not state.conn.is_connected():
  400. return ('unknown', None)
  401. # Clear buffer first
  402. try:
  403. while state.conn.in_waiting() > 0:
  404. state.conn.readline()
  405. except Exception:
  406. pass
  407. try:
  408. state.conn.send("$I\n")
  409. time.sleep(0.3)
  410. firmware_type = 'unknown'
  411. version = None
  412. start_time = time.time()
  413. while time.time() - start_time < 2.0:
  414. if state.conn.in_waiting() > 0:
  415. response = state.conn.readline()
  416. if response:
  417. logger.debug(f"Firmware detection response: {response}")
  418. response_lower = response.lower()
  419. if 'fluidnc' in response_lower:
  420. firmware_type = 'fluidnc'
  421. # Try to extract version from response like "FluidNC v3.7.2"
  422. if 'v' in response_lower:
  423. parts = response.split()
  424. for part in parts:
  425. if part.lower().startswith('v') and any(c.isdigit() for c in part):
  426. version = part
  427. break
  428. break
  429. elif 'grbl' in response_lower and 'fluidnc' not in response_lower:
  430. firmware_type = 'grbl'
  431. # Try to extract version like "Grbl 1.1h"
  432. parts = response.split()
  433. for i, part in enumerate(parts):
  434. if 'grbl' in part.lower() and i + 1 < len(parts):
  435. version = parts[i + 1]
  436. break
  437. break
  438. elif response.lower().strip() == 'ok':
  439. break
  440. else:
  441. time.sleep(0.05)
  442. # Clear any remaining responses
  443. while state.conn.in_waiting() > 0:
  444. state.conn.readline()
  445. return (firmware_type, version)
  446. except Exception as e:
  447. logger.warning(f"Firmware detection failed: {e}")
  448. return ('unknown', None)
  449. def _get_steps_fluidnc():
  450. """
  451. Get steps/mm from FluidNC using individual setting queries.
  452. Returns tuple: (x_steps_per_mm, y_steps_per_mm) or (None, None) on failure.
  453. Note: Works even when device is in ALARM state (e.g., limit switch active).
  454. """
  455. x_steps = None
  456. y_steps = None
  457. # Clear buffer
  458. try:
  459. while state.conn.in_waiting() > 0:
  460. state.conn.readline()
  461. except Exception:
  462. pass
  463. # Query X steps/mm
  464. try:
  465. state.conn.send("$/axes/x/steps_per_mm\n")
  466. time.sleep(0.2)
  467. start_time = time.time()
  468. while time.time() - start_time < 2.0:
  469. if state.conn.in_waiting() > 0:
  470. response = state.conn.readline()
  471. if response:
  472. logger.debug(f"FluidNC X steps response: {response}")
  473. # Response format: "/axes/x/steps_per_mm=200.000" or similar
  474. if 'steps_per_mm=' in response:
  475. try:
  476. x_steps = float(response.split('=')[1].strip())
  477. state.x_steps_per_mm = x_steps
  478. logger.info(f"X steps per mm (FluidNC): {x_steps}")
  479. except (ValueError, IndexError) as e:
  480. logger.warning(f"Failed to parse X steps: {e}")
  481. break
  482. elif response.lower().strip() == 'ok':
  483. break
  484. elif 'error' in response.lower() or 'alarm' in response.lower():
  485. # Device may be in alarm state (e.g., limit switch active)
  486. # Log and continue - settings queries often work anyway
  487. logger.debug(f"Got error/alarm response, continuing: {response}")
  488. else:
  489. time.sleep(0.05)
  490. except Exception as e:
  491. logger.error(f"Error querying FluidNC X steps: {e}")
  492. # Clear buffer before next query
  493. try:
  494. while state.conn.in_waiting() > 0:
  495. state.conn.readline()
  496. except Exception:
  497. pass
  498. # Query Y steps/mm
  499. try:
  500. state.conn.send("$/axes/y/steps_per_mm\n")
  501. time.sleep(0.2)
  502. start_time = time.time()
  503. while time.time() - start_time < 2.0:
  504. if state.conn.in_waiting() > 0:
  505. response = state.conn.readline()
  506. if response:
  507. logger.debug(f"FluidNC Y steps response: {response}")
  508. if 'steps_per_mm=' in response:
  509. try:
  510. y_steps = float(response.split('=')[1].strip())
  511. state.y_steps_per_mm = y_steps
  512. logger.info(f"Y steps per mm (FluidNC): {y_steps}")
  513. except (ValueError, IndexError) as e:
  514. logger.warning(f"Failed to parse Y steps: {e}")
  515. break
  516. elif response.lower().strip() == 'ok':
  517. break
  518. elif 'error' in response.lower() or 'alarm' in response.lower():
  519. logger.debug(f"Got error/alarm response, continuing: {response}")
  520. else:
  521. time.sleep(0.05)
  522. except Exception as e:
  523. logger.error(f"Error querying FluidNC Y steps: {e}")
  524. # Clear buffer before homing query
  525. try:
  526. while state.conn.in_waiting() > 0:
  527. state.conn.readline()
  528. except Exception:
  529. pass
  530. # Query homing cycle setting (informational - user preference takes precedence)
  531. try:
  532. state.conn.send("$/axes/y/homing/cycle\n")
  533. time.sleep(0.2)
  534. start_time = time.time()
  535. while time.time() - start_time < 1.5:
  536. if state.conn.in_waiting() > 0:
  537. response = state.conn.readline()
  538. if response:
  539. logger.debug(f"FluidNC homing response: {response}")
  540. if 'homing/cycle=' in response:
  541. try:
  542. homing_cycle = int(float(response.split('=')[1].strip()))
  543. # cycle >= 1 means homing is enabled in firmware
  544. firmware_homing = 1 if homing_cycle >= 1 else 0
  545. logger.info(f"Firmware homing setting (cycle): {homing_cycle}, using user preference: {state.homing}")
  546. except (ValueError, IndexError):
  547. pass
  548. break
  549. elif response.lower().strip() == 'ok':
  550. break
  551. else:
  552. time.sleep(0.05)
  553. except Exception as e:
  554. logger.debug(f"Could not query FluidNC homing setting: {e}")
  555. # Clear buffer
  556. try:
  557. while state.conn.in_waiting() > 0:
  558. state.conn.readline()
  559. except Exception:
  560. pass
  561. return (x_steps, y_steps)
  562. def _get_steps_grbl():
  563. """
  564. Get steps/mm from GRBL using $$ command.
  565. Returns tuple: (x_steps_per_mm, y_steps_per_mm) or (None, None) on failure.
  566. Note: Works even when device is in ALARM state (e.g., limit switch active).
  567. $$ command typically responds with settings even during alarm.
  568. """
  569. x_steps_per_mm = None
  570. y_steps_per_mm = None
  571. max_retries = 3
  572. attempt_timeout = 4
  573. for attempt in range(max_retries):
  574. logger.info(f"Requesting GRBL settings with $$ command (attempt {attempt + 1}/{max_retries})")
  575. try:
  576. state.conn.send("$$\n")
  577. except Exception as e:
  578. logger.error(f"Error sending $$ command: {e}")
  579. continue
  580. attempt_start = time.time()
  581. got_ok = False
  582. while time.time() - attempt_start < attempt_timeout:
  583. try:
  584. response = state.conn.readline()
  585. if not response:
  586. continue
  587. logger.debug(f"Raw response: {response}")
  588. for line in response.splitlines():
  589. line = line.strip()
  590. if not line:
  591. continue
  592. logger.debug(f"Config response: {line}")
  593. if line.startswith("$100="):
  594. x_steps_per_mm = float(line.split("=")[1])
  595. state.x_steps_per_mm = x_steps_per_mm
  596. logger.info(f"X steps per mm: {x_steps_per_mm}")
  597. elif line.startswith("$101="):
  598. y_steps_per_mm = float(line.split("=")[1])
  599. state.y_steps_per_mm = y_steps_per_mm
  600. logger.info(f"Y steps per mm: {y_steps_per_mm}")
  601. elif line.startswith("$22="):
  602. firmware_homing = int(line.split('=')[1])
  603. logger.info(f"Firmware homing setting ($22): {firmware_homing}, using user preference: {state.homing}")
  604. elif line.lower() == 'ok':
  605. got_ok = True
  606. logger.debug("Received 'ok' confirmation from GRBL")
  607. elif line.lower().startswith('error') or 'alarm' in line.lower():
  608. # Device may be in alarm state (e.g., limit switch active)
  609. # Log and continue - $$ typically works anyway
  610. logger.debug(f"Got error/alarm during settings query (proceeding): {line}")
  611. if got_ok:
  612. if x_steps_per_mm is not None and y_steps_per_mm is not None:
  613. logger.info("Successfully received all GRBL settings")
  614. break
  615. else:
  616. logger.warning("Received 'ok' but missing some settings")
  617. break
  618. except Exception as e:
  619. logger.error(f"Error reading GRBL response: {e}")
  620. break
  621. if x_steps_per_mm is not None and y_steps_per_mm is not None:
  622. break
  623. if attempt < max_retries - 1:
  624. logger.warning(f"Attempt {attempt + 1} did not get all settings, retrying...")
  625. time.sleep(0.5)
  626. try:
  627. while state.conn.in_waiting() > 0:
  628. state.conn.readline()
  629. except Exception:
  630. pass
  631. return (x_steps_per_mm, y_steps_per_mm)
  632. def get_machine_steps(timeout=10):
  633. """
  634. Get machine steps/mm from the controller (FluidNC or GRBL).
  635. Returns True if successful, False otherwise.
  636. Detects firmware type first:
  637. - FluidNC: Uses targeted $/axes/x/steps_per_mm queries (more reliable)
  638. - GRBL: Falls back to $$ command with retries
  639. """
  640. if not state.conn or not state.conn.is_connected():
  641. logger.error("Cannot get machine steps: No connection available")
  642. return False
  643. # Clear any pending data in the buffer
  644. try:
  645. while state.conn.in_waiting() > 0:
  646. state.conn.readline()
  647. except Exception as e:
  648. logger.warning(f"Error clearing buffer: {e}")
  649. # Verify controller is responsive before querying
  650. try:
  651. state.conn.send("?\n")
  652. time.sleep(0.2)
  653. ready_check_attempts = 5
  654. controller_ready = False
  655. in_alarm = False
  656. for _ in range(ready_check_attempts):
  657. if state.conn.in_waiting() > 0:
  658. response = state.conn.readline()
  659. if response and ('<' in response or 'Idle' in response or 'Alarm' in response):
  660. controller_ready = True
  661. if 'Alarm' in response:
  662. in_alarm = True
  663. logger.info(f"Controller in ALARM state (likely limit switch active), proceeding with settings query: {response.strip()}")
  664. else:
  665. logger.debug(f"Controller ready, status: {response}")
  666. break
  667. time.sleep(0.1)
  668. if not controller_ready:
  669. logger.warning("Controller not responding to status query, proceeding anyway...")
  670. # Clear buffer after readiness check
  671. while state.conn.in_waiting() > 0:
  672. state.conn.readline()
  673. time.sleep(0.1)
  674. except Exception as e:
  675. logger.warning(f"Readiness check failed: {e}, proceeding anyway...")
  676. # Detect firmware type
  677. firmware_type, firmware_version = _detect_firmware()
  678. if firmware_type == 'fluidnc':
  679. if firmware_version:
  680. logger.info(f"Detected FluidNC firmware, version: {firmware_version}")
  681. else:
  682. logger.info("Detected FluidNC firmware (version unknown)")
  683. x_steps_per_mm, y_steps_per_mm = _get_steps_fluidnc()
  684. # Fallback to GRBL method if FluidNC queries failed
  685. if x_steps_per_mm is None or y_steps_per_mm is None:
  686. logger.warning("FluidNC setting queries failed, falling back to $$ command...")
  687. x_steps_per_mm, y_steps_per_mm = _get_steps_grbl()
  688. else:
  689. if firmware_type == 'grbl':
  690. if firmware_version:
  691. logger.info(f"Detected GRBL firmware, version: {firmware_version}")
  692. else:
  693. logger.info("Detected GRBL firmware (version unknown)")
  694. else:
  695. logger.info("Could not detect firmware type, using GRBL commands")
  696. x_steps_per_mm, y_steps_per_mm = _get_steps_grbl()
  697. # Process results and determine table type
  698. settings_complete = (x_steps_per_mm is not None and y_steps_per_mm is not None)
  699. if settings_complete:
  700. if y_steps_per_mm == 180 and x_steps_per_mm == 256:
  701. state.table_type = 'dune_weaver_mini'
  702. elif y_steps_per_mm == 210 and x_steps_per_mm == 256:
  703. state.table_type = 'dune_weaver_mini_pro_byj'
  704. elif (y_steps_per_mm == 270 or y_steps_per_mm == 250) and x_steps_per_mm == 200:
  705. state.table_type = 'dune_weaver_gold'
  706. elif y_steps_per_mm == 287:
  707. state.table_type = 'dune_weaver'
  708. elif y_steps_per_mm == 164:
  709. state.table_type = 'dune_weaver_mini_pro'
  710. elif y_steps_per_mm >= 320:
  711. state.table_type = 'dune_weaver_pro'
  712. else:
  713. state.table_type = None
  714. logger.warning(f"Unknown table type with Y steps/mm: {y_steps_per_mm}")
  715. # Use override if set, otherwise use detected table type
  716. effective_table_type = state.table_type_override or state.table_type
  717. # Set gear ratio based on effective table type (hardcoded)
  718. if effective_table_type in ['dune_weaver_mini', 'dune_weaver_mini_pro', 'dune_weaver_mini_pro_byj', 'dune_weaver_gold']:
  719. state.gear_ratio = 6.25
  720. else:
  721. state.gear_ratio = 10
  722. # Check for environment variable override
  723. gear_ratio_override = os.getenv('GEAR_RATIO')
  724. if gear_ratio_override is not None:
  725. try:
  726. state.gear_ratio = float(gear_ratio_override)
  727. logger.info(f"Machine type detected: {state.table_type}, effective: {effective_table_type}, gear ratio: {state.gear_ratio} (from GEAR_RATIO env var)")
  728. except ValueError:
  729. logger.error(f"Invalid GEAR_RATIO env var value: {gear_ratio_override}, using default: {state.gear_ratio}")
  730. logger.info(f"Machine type detected: {state.table_type}, effective: {effective_table_type}, gear ratio: {state.gear_ratio} (hardcoded)")
  731. elif state.table_type_override:
  732. logger.info(f"Machine type detected: {state.table_type}, overridden to: {effective_table_type}, gear ratio: {state.gear_ratio}")
  733. else:
  734. logger.info(f"Machine type detected: {state.table_type}, gear ratio: {state.gear_ratio} (hardcoded)")
  735. return True
  736. else:
  737. missing = []
  738. if x_steps_per_mm is None: missing.append("X steps/mm")
  739. if y_steps_per_mm is None: missing.append("Y steps/mm")
  740. logger.error(f"Failed to get all machine parameters after {timeout}s. Missing: {', '.join(missing)}")
  741. return False
  742. def home(timeout=90):
  743. """
  744. Perform homing sequence based on configured mode:
  745. Mode 0 (Crash):
  746. - Y axis moves -22mm (or -30mm for mini) until physical stop
  747. - Set theta=0, rho=0 (no x0 y0 command)
  748. Mode 1 (Sensor):
  749. - Send $H command to home both X and Y axes
  750. - Wait for [MSG:Homed:X] and [MSG:Homed:Y] messages
  751. - Send x0 y0 to zero positions
  752. - Set theta to compass offset, rho=0
  753. Args:
  754. timeout: Maximum time in seconds to wait for homing to complete (default: 90)
  755. """
  756. import threading
  757. import math
  758. # Check for alarm state before homing and unlock if needed
  759. if not check_and_unlock_alarm():
  760. logger.error("Failed to unlock device from alarm state, cannot proceed with homing")
  761. return False
  762. # Flag to track if homing completed
  763. homing_complete = threading.Event()
  764. homing_success = False
  765. def home_internal():
  766. nonlocal homing_success
  767. effective_table_type = state.table_type_override or state.table_type
  768. homing_speed = 400
  769. if effective_table_type == 'dune_weaver_mini':
  770. homing_speed = 100
  771. try:
  772. if state.homing == 1:
  773. # Mode 1: Sensor-based homing using $H
  774. logger.info("Using sensor-based homing mode ($H)")
  775. # Clear any pending responses
  776. state.homed_x = False
  777. state.homed_y = False
  778. # Send $H command
  779. state.conn.send("$H\n")
  780. logger.info("Sent $H command, waiting for homing messages...")
  781. # Wait for [MSG:Homed:X] and [MSG:Homed:Y] messages
  782. max_wait_time = 30 # 30 seconds timeout for homing messages
  783. start_time = time.time()
  784. while (time.time() - start_time) < max_wait_time:
  785. try:
  786. response = state.conn.readline()
  787. if response:
  788. logger.debug(f"Homing response: {response}")
  789. # Check for homing messages
  790. if "[MSG:Homed:X]" in response:
  791. state.homed_x = True
  792. logger.info("Received [MSG:Homed:X]")
  793. if "[MSG:Homed:Y]" in response:
  794. state.homed_y = True
  795. logger.info("Received [MSG:Homed:Y]")
  796. # Break if we've received both messages
  797. if state.homed_x and state.homed_y:
  798. logger.info("Received both homing confirmation messages")
  799. break
  800. except Exception as e:
  801. logger.error(f"Error reading homing response: {e}")
  802. time.sleep(0.1)
  803. if not (state.homed_x and state.homed_y):
  804. logger.warning(f"Did not receive all homing messages (X:{state.homed_x}, Y:{state.homed_y}), unlocking and continuing...")
  805. # Unlock machine to clear any alarm state
  806. state.conn.send("$X\n")
  807. time.sleep(0.5)
  808. # Wait for idle state after $H
  809. logger.info("Waiting for device to reach idle state after $H...")
  810. idle_reached = check_idle()
  811. if not idle_reached:
  812. logger.error("Device did not reach idle state after $H command")
  813. homing_complete.set()
  814. return
  815. # Send x0 y0 to zero both positions using send_grbl_coordinates
  816. logger.info(f"Zeroing positions with x0 y0 f{homing_speed}")
  817. # Run async function in new event loop
  818. loop = asyncio.new_event_loop()
  819. asyncio.set_event_loop(loop)
  820. try:
  821. # Send G1 X0 Y0 F{homing_speed}
  822. result = loop.run_until_complete(send_grbl_coordinates(0, 0, homing_speed))
  823. if result == False:
  824. logger.error("Position zeroing failed - send_grbl_coordinates returned False")
  825. homing_complete.set()
  826. return
  827. logger.info("Position zeroing completed successfully")
  828. finally:
  829. loop.close()
  830. # Wait for device to reach idle state after zeroing movement
  831. logger.info("Waiting for device to reach idle state after zeroing...")
  832. idle_reached = check_idle()
  833. if not idle_reached:
  834. logger.error("Device did not reach idle state after zeroing")
  835. homing_complete.set()
  836. return
  837. # Set current position based on compass reference point (sensor mode only)
  838. # Only set AFTER x0 y0 is confirmed and device is idle
  839. offset_radians = math.radians(state.angular_homing_offset_degrees)
  840. state.current_theta = offset_radians
  841. state.current_rho = 0
  842. logger.info(f"Sensor homing completed - theta set to {state.angular_homing_offset_degrees}° ({offset_radians:.3f} rad), rho=0")
  843. else:
  844. logger.info(f"Using crash homing mode at {homing_speed} mm/min")
  845. # Run async function in new event loop
  846. loop = asyncio.new_event_loop()
  847. asyncio.set_event_loop(loop)
  848. try:
  849. if effective_table_type == 'dune_weaver_mini':
  850. result = loop.run_until_complete(send_grbl_coordinates(0, -30, homing_speed, home=True))
  851. if result == False:
  852. logger.error("Crash homing failed - send_grbl_coordinates returned False")
  853. homing_complete.set()
  854. return
  855. state.machine_y -= 30
  856. else:
  857. result = loop.run_until_complete(send_grbl_coordinates(0, -22, homing_speed, home=True))
  858. if result == False:
  859. logger.error("Crash homing failed - send_grbl_coordinates returned False")
  860. homing_complete.set()
  861. return
  862. state.machine_y -= 22
  863. finally:
  864. loop.close()
  865. # Wait for device to reach idle state after crash homing
  866. logger.info("Waiting for device to reach idle state after crash homing...")
  867. idle_reached = check_idle()
  868. if not idle_reached:
  869. logger.error("Device did not reach idle state after crash homing")
  870. homing_complete.set()
  871. return
  872. # Crash homing just sets theta and rho to 0 (no x0 y0 command)
  873. state.current_theta = 0
  874. state.current_rho = 0
  875. logger.info("Crash homing completed - theta=0, rho=0")
  876. # Update machine position from hardware after homing
  877. logger.info("Updating machine position after homing...")
  878. try:
  879. pos = get_machine_position()
  880. if pos and pos[0] is not None and pos[1] is not None:
  881. state.machine_x, state.machine_y = pos
  882. state.save()
  883. logger.info(f"Machine position updated after homing: X={state.machine_x}, Y={state.machine_y}")
  884. else:
  885. logger.warning("Could not get machine position after homing")
  886. except Exception as e:
  887. logger.error(f"Error updating machine position after homing: {e}")
  888. homing_success = True
  889. homing_complete.set()
  890. except Exception as e:
  891. logger.error(f"Error during homing: {e}")
  892. homing_complete.set()
  893. # Start homing in a separate thread
  894. homing_thread = threading.Thread(target=home_internal)
  895. homing_thread.daemon = True
  896. homing_thread.start()
  897. # Wait for homing to complete or timeout
  898. if not homing_complete.wait(timeout):
  899. logger.error(f"Homing timeout after {timeout} seconds")
  900. # Try to stop any ongoing movement
  901. try:
  902. if state.conn and state.conn.is_connected():
  903. state.conn.send("!\n") # Send feed hold
  904. time.sleep(0.1)
  905. state.conn.send("\x18\n") # Send reset
  906. except Exception as e:
  907. logger.error(f"Error stopping movement after timeout: {e}")
  908. return False
  909. if not homing_success:
  910. logger.error("Homing failed")
  911. return False
  912. logger.info("Homing completed successfully")
  913. return True
  914. def check_idle():
  915. """
  916. Continuously check if the device is idle (synchronous version).
  917. """
  918. logger.info("Checking idle")
  919. while True:
  920. response = get_status_response()
  921. if response and "Idle" in response:
  922. logger.info("Device is idle")
  923. # Schedule async update_machine_position in the existing event loop
  924. try:
  925. # Try to schedule in existing event loop if available
  926. try:
  927. loop = asyncio.get_running_loop()
  928. # Create a task but don't await it (fire and forget)
  929. asyncio.create_task(update_machine_position())
  930. logger.debug("Scheduled machine position update task")
  931. except RuntimeError:
  932. # No event loop running, skip machine position update
  933. logger.debug("No event loop running, skipping machine position update")
  934. except Exception as e:
  935. logger.error(f"Error scheduling machine position update: {e}")
  936. return True
  937. time.sleep(1)
  938. async def check_idle_async():
  939. """
  940. Continuously check if the device is idle (async version).
  941. """
  942. logger.info("Checking idle (async)")
  943. while True:
  944. response = await asyncio.to_thread(get_status_response)
  945. if response and "Idle" in response:
  946. logger.info("Device is idle")
  947. try:
  948. await update_machine_position()
  949. except Exception as e:
  950. logger.error(f"Error updating machine position: {e}")
  951. return True
  952. await asyncio.sleep(1)
  953. def is_machine_idle() -> bool:
  954. """
  955. Single check to see if the machine is currently idle.
  956. Does not loop - returns immediately with current status.
  957. Returns:
  958. True if machine is idle, False otherwise
  959. """
  960. if not state.conn or not state.conn.is_connected():
  961. logger.debug("No connection - machine not idle")
  962. return False
  963. try:
  964. state.conn.send('?')
  965. response = state.conn.readline()
  966. if response and "Idle" in response:
  967. logger.debug("Machine status: Idle")
  968. return True
  969. else:
  970. logger.debug(f"Machine status: {response}")
  971. return False
  972. except Exception as e:
  973. logger.error(f"Error checking machine idle status: {e}")
  974. return False
  975. def get_machine_position(timeout=5):
  976. """
  977. Query the device for its position.
  978. """
  979. start_time = time.time()
  980. while time.time() - start_time < timeout:
  981. try:
  982. state.conn.send('?')
  983. response = state.conn.readline()
  984. logger.debug(f"Raw status response: {response}")
  985. if "MPos" in response:
  986. pos = parse_machine_position(response)
  987. if pos:
  988. machine_x, machine_y = pos
  989. logger.debug(f"Machine position: X={machine_x}, Y={machine_y}")
  990. return machine_x, machine_y
  991. except Exception as e:
  992. logger.error(f"Error getting machine position: {e}")
  993. return
  994. time.sleep(0.1)
  995. logger.warning("Timeout reached waiting for machine position")
  996. return None, None
  997. async def update_machine_position():
  998. if (state.conn.is_connected() if state.conn else False):
  999. try:
  1000. logger.info('Saving machine position')
  1001. state.machine_x, state.machine_y = await asyncio.to_thread(get_machine_position)
  1002. await asyncio.to_thread(state.save)
  1003. logger.info(f'Machine position saved: {state.machine_x}, {state.machine_y}')
  1004. except Exception as e:
  1005. logger.error(f"Error updating machine position: {e}")
  1006. def restart_connection(homing=False):
  1007. """
  1008. Restart the connection. If a connection exists, close it and attempt to establish a new one.
  1009. It will try to connect via serial first (if available), otherwise it will fall back to websocket.
  1010. The new connection is saved to state.conn.
  1011. Returns:
  1012. True if the connection was restarted successfully, False otherwise.
  1013. """
  1014. try:
  1015. if (state.conn.is_connected() if state.conn else False):
  1016. logger.info("Closing current connection...")
  1017. state.conn.close()
  1018. except Exception as e:
  1019. logger.error(f"Error while closing connection: {e}")
  1020. # Clear the connection reference.
  1021. state.conn = None
  1022. logger.info("Attempting to restart connection...")
  1023. try:
  1024. connect_device(homing) # This will set state.conn appropriately.
  1025. if (state.conn.is_connected() if state.conn else False):
  1026. logger.info("Connection restarted successfully.")
  1027. return True
  1028. else:
  1029. logger.error("Failed to restart connection.")
  1030. return False
  1031. except Exception as e:
  1032. logger.error(f"Error restarting connection: {e}")
  1033. return False