connection_manager.py 35 KB

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  1. import threading
  2. import time
  3. import logging
  4. import serial
  5. import serial.tools.list_ports
  6. import websocket
  7. import asyncio
  8. import os
  9. from modules.core import pattern_manager
  10. from modules.core.state import state
  11. from modules.led.led_interface import LEDInterface
  12. from modules.led.idle_timeout_manager import idle_timeout_manager
  13. logger = logging.getLogger(__name__)
  14. IGNORE_PORTS = ['/dev/cu.debug-console', '/dev/cu.Bluetooth-Incoming-Port']
  15. async def _check_table_is_idle() -> bool:
  16. """Helper function to check if table is idle."""
  17. return not state.current_playing_file or state.pause_requested
  18. def _start_idle_led_timeout():
  19. """Start idle LED timeout if enabled."""
  20. if not state.dw_led_idle_timeout_enabled or state.dw_led_idle_timeout_minutes <= 0:
  21. return
  22. logger.debug(f"Starting idle LED timeout: {state.dw_led_idle_timeout_minutes} minutes")
  23. idle_timeout_manager.start_idle_timeout(
  24. timeout_minutes=state.dw_led_idle_timeout_minutes,
  25. state=state,
  26. check_idle_callback=_check_table_is_idle
  27. )
  28. ###############################################################################
  29. # Connection Abstraction
  30. ###############################################################################
  31. class BaseConnection:
  32. """Abstract base class for a connection."""
  33. def send(self, data: str) -> None:
  34. raise NotImplementedError
  35. def flush(self) -> None:
  36. raise NotImplementedError
  37. def readline(self) -> str:
  38. raise NotImplementedError
  39. def in_waiting(self) -> int:
  40. raise NotImplementedError
  41. def is_connected(self) -> bool:
  42. raise NotImplementedError
  43. def close(self) -> None:
  44. raise NotImplementedError
  45. ###############################################################################
  46. # Serial Connection Implementation
  47. ###############################################################################
  48. class SerialConnection(BaseConnection):
  49. def __init__(self, port: str, baudrate: int = 115200, timeout: int = 2):
  50. self.port = port
  51. self.baudrate = baudrate
  52. self.timeout = timeout
  53. self.lock = threading.RLock()
  54. logger.info(f'Connecting to Serial port {port}')
  55. self.ser = serial.Serial(port, baudrate, timeout=timeout)
  56. state.port = port
  57. logger.info(f'Connected to Serial port {port}')
  58. def send(self, data: str) -> None:
  59. with self.lock:
  60. self.ser.write(data.encode())
  61. self.ser.flush()
  62. def flush(self) -> None:
  63. with self.lock:
  64. self.ser.flush()
  65. def readline(self) -> str:
  66. with self.lock:
  67. return self.ser.readline().decode().strip()
  68. def in_waiting(self) -> int:
  69. with self.lock:
  70. return self.ser.in_waiting
  71. def is_connected(self) -> bool:
  72. return self.ser is not None and self.ser.is_open
  73. def close(self) -> None:
  74. # Save current state synchronously first (critical for position persistence)
  75. try:
  76. state.save()
  77. except Exception as e:
  78. logger.error(f"Error saving state on close: {e}")
  79. # Schedule async position update if event loop exists, otherwise skip
  80. # This avoids creating nested event loops which causes RuntimeError
  81. try:
  82. loop = asyncio.get_running_loop()
  83. # We're in async context - schedule as task (fire-and-forget)
  84. asyncio.create_task(update_machine_position())
  85. logger.debug("Scheduled async machine position update")
  86. except RuntimeError:
  87. # No running event loop - we're in sync context
  88. # Position was already saved above, skip async update to avoid nested loop
  89. logger.debug("No event loop running, skipping async position update")
  90. with self.lock:
  91. if self.ser.is_open:
  92. self.ser.close()
  93. # Release the lock resources
  94. self.lock = None
  95. ###############################################################################
  96. # WebSocket Connection Implementation
  97. ###############################################################################
  98. class WebSocketConnection(BaseConnection):
  99. def __init__(self, url: str, timeout: int = 5):
  100. self.url = url
  101. self.timeout = timeout
  102. self.lock = threading.RLock()
  103. self.ws = None
  104. self.connect()
  105. def connect(self):
  106. logger.info(f'Connecting to Websocket {self.url}')
  107. self.ws = websocket.create_connection(self.url, timeout=self.timeout)
  108. state.port = self.url
  109. logger.info(f'Connected to Websocket {self.url}')
  110. def send(self, data: str) -> None:
  111. with self.lock:
  112. self.ws.send(data)
  113. def flush(self) -> None:
  114. # WebSocket sends immediately; nothing to flush.
  115. pass
  116. def readline(self) -> str:
  117. with self.lock:
  118. data = self.ws.recv()
  119. # Decode bytes to string if necessary
  120. if isinstance(data, bytes):
  121. data = data.decode('utf-8')
  122. return data.strip()
  123. def in_waiting(self) -> int:
  124. return 0 # Not applicable for WebSocket
  125. def is_connected(self) -> bool:
  126. return self.ws is not None
  127. def close(self) -> None:
  128. # Save current state synchronously first (critical for position persistence)
  129. try:
  130. state.save()
  131. except Exception as e:
  132. logger.error(f"Error saving state on close: {e}")
  133. # Schedule async position update if event loop exists, otherwise skip
  134. # This avoids creating nested event loops which causes RuntimeError
  135. try:
  136. loop = asyncio.get_running_loop()
  137. # We're in async context - schedule as task (fire-and-forget)
  138. asyncio.create_task(update_machine_position())
  139. logger.debug("Scheduled async machine position update")
  140. except RuntimeError:
  141. # No running event loop - we're in sync context
  142. # Position was already saved above, skip async update to avoid nested loop
  143. logger.debug("No event loop running, skipping async position update")
  144. with self.lock:
  145. if self.ws:
  146. self.ws.close()
  147. # Release the lock resources
  148. self.lock = None
  149. def list_serial_ports():
  150. """Return a list of available serial ports."""
  151. ports = serial.tools.list_ports.comports()
  152. available_ports = [port.device for port in ports if port.device not in IGNORE_PORTS]
  153. logger.debug(f"Available serial ports: {available_ports}")
  154. return available_ports
  155. def device_init(homing=True):
  156. try:
  157. if get_machine_steps():
  158. logger.info(f"x_steps_per_mm: {state.x_steps_per_mm}, y_steps_per_mm: {state.y_steps_per_mm}, gear_ratio: {state.gear_ratio}")
  159. else:
  160. logger.fatal("Failed to get machine steps")
  161. state.conn.close()
  162. return False
  163. except:
  164. logger.fatal("Not GRBL firmware")
  165. state.conn.close()
  166. return False
  167. machine_x, machine_y = get_machine_position()
  168. if machine_x != state.machine_x or machine_y != state.machine_y:
  169. logger.info(f'x, y; {machine_x}, {machine_y}')
  170. logger.info(f'State x, y; {state.machine_x}, {state.machine_y}')
  171. if homing:
  172. success = home()
  173. if not success:
  174. logger.error("Homing failed during device initialization")
  175. else:
  176. logger.info('Machine position known, skipping home')
  177. logger.info(f'Theta: {state.current_theta}, rho: {state.current_rho}')
  178. logger.info(f'x, y; {machine_x}, {machine_y}')
  179. logger.info(f'State x, y; {state.machine_x}, {state.machine_y}')
  180. time.sleep(2) # Allow time for the connection to establish
  181. def connect_device(homing=True):
  182. # Initialize LED interface based on configured provider
  183. if state.led_provider == "wled" and state.wled_ip:
  184. state.led_controller = LEDInterface(provider="wled", ip_address=state.wled_ip)
  185. elif state.led_provider == "hyperion" and state.hyperion_ip:
  186. state.led_controller = LEDInterface(
  187. provider="hyperion",
  188. ip_address=state.hyperion_ip,
  189. port=state.hyperion_port
  190. )
  191. else:
  192. state.led_controller = None
  193. # Show loading effect
  194. if state.led_controller:
  195. state.led_controller.effect_loading()
  196. ports = list_serial_ports()
  197. # Priority for auto-connect:
  198. # 1. Preferred port (user's explicit choice) if available
  199. # 2. Last used port if available
  200. # 3. First available port as fallback
  201. if state.preferred_port and state.preferred_port in ports:
  202. logger.info(f"Connecting to preferred port: {state.preferred_port}")
  203. state.conn = SerialConnection(state.preferred_port)
  204. elif state.port and state.port in ports:
  205. logger.info(f"Connecting to last used port: {state.port}")
  206. state.conn = SerialConnection(state.port)
  207. elif ports:
  208. logger.info(f"Connecting to first available port: {ports[0]}")
  209. state.conn = SerialConnection(ports[0])
  210. else:
  211. logger.error("Auto connect failed: No serial ports available")
  212. # state.conn = WebSocketConnection('ws://fluidnc.local:81')
  213. if (state.conn.is_connected() if state.conn else False):
  214. # Check for alarm state and unlock if needed before initializing
  215. if not check_and_unlock_alarm():
  216. logger.error("Failed to unlock device from alarm state")
  217. # Still proceed with device_init but log the issue
  218. device_init(homing)
  219. # Show connected effect, then transition to configured idle effect
  220. if state.led_controller:
  221. logger.info("Showing LED connected effect (green flash)")
  222. state.led_controller.effect_connected()
  223. # Set the configured idle effect after connection
  224. logger.info(f"Setting LED to idle effect: {state.dw_led_idle_effect}")
  225. state.led_controller.effect_idle(state.dw_led_idle_effect)
  226. _start_idle_led_timeout()
  227. def check_and_unlock_alarm():
  228. """
  229. Check if GRBL is in alarm state and unlock it with $X if needed.
  230. Uses $A command to log detailed alarm information before unlocking.
  231. Returns True if device is ready (unlocked or no alarm), False on error.
  232. """
  233. try:
  234. logger.info("Checking device status for alarm state...")
  235. # Send status query
  236. state.conn.send('?\n')
  237. time.sleep(0.1)
  238. # Read response with timeout
  239. max_attempts = 5
  240. response = None
  241. for attempt in range(max_attempts):
  242. if state.conn.in_waiting() > 0:
  243. response = state.conn.readline()
  244. logger.debug(f"Status response: {response}")
  245. break
  246. time.sleep(0.1)
  247. if not response:
  248. logger.warning("No status response received, proceeding anyway")
  249. return True
  250. # Check for alarm state
  251. if "Alarm" in response:
  252. logger.warning(f"Device in ALARM state: {response}")
  253. # Query alarm details with $A command
  254. logger.info("Querying alarm details with $A command...")
  255. state.conn.send('$A\n')
  256. time.sleep(0.2)
  257. # Read and log alarm details
  258. for attempt in range(max_attempts):
  259. if state.conn.in_waiting() > 0:
  260. alarm_details = state.conn.readline()
  261. logger.warning(f"Alarm details: {alarm_details}")
  262. break
  263. time.sleep(0.1)
  264. # Send unlock command
  265. logger.info("Sending $X to unlock...")
  266. state.conn.send('$X\n')
  267. time.sleep(0.5)
  268. # Verify unlock succeeded
  269. state.conn.send('?\n')
  270. time.sleep(0.1)
  271. verify_response = state.conn.readline()
  272. logger.debug(f"Verification response: {verify_response}")
  273. if "Alarm" in verify_response:
  274. logger.error("Failed to unlock device from alarm state")
  275. return False
  276. else:
  277. logger.info("Device successfully unlocked")
  278. return True
  279. else:
  280. logger.info("Device not in alarm state, proceeding normally")
  281. return True
  282. except Exception as e:
  283. logger.error(f"Error checking/unlocking alarm: {e}")
  284. return False
  285. def get_status_response() -> str:
  286. """
  287. Send a status query ('?') and return the response if available.
  288. """
  289. while True:
  290. try:
  291. state.conn.send('?')
  292. response = state.conn.readline()
  293. if "MPos" in response:
  294. logger.debug(f"Status response: {response}")
  295. return response
  296. except Exception as e:
  297. logger.error(f"Error getting status response: {e}")
  298. return False
  299. time.sleep(1)
  300. def parse_machine_position(response: str):
  301. """
  302. Parse the work position (MPos) from a status response.
  303. Expected format: "<...|MPos:-994.869,-321.861,0.000|...>"
  304. Returns a tuple (work_x, work_y) if found, else None.
  305. """
  306. if "MPos:" not in response:
  307. return None
  308. try:
  309. wpos_section = next((part for part in response.split("|") if part.startswith("MPos:")), None)
  310. if wpos_section:
  311. wpos_str = wpos_section.split(":", 1)[1]
  312. wpos_values = wpos_str.split(",")
  313. work_x = float(wpos_values[0])
  314. work_y = float(wpos_values[1])
  315. return work_x, work_y
  316. except Exception as e:
  317. logger.error(f"Error parsing work position: {e}")
  318. return None
  319. async def send_grbl_coordinates(x, y, speed=600, timeout=2, home=False):
  320. """
  321. Send a G-code command to FluidNC and wait for an 'ok' response.
  322. If no response after set timeout, sets state to stop and disconnects.
  323. """
  324. logger.debug(f"Sending G-code: X{x} Y{y} at F{speed}")
  325. # Track overall attempt time
  326. overall_start_time = time.time()
  327. while True:
  328. try:
  329. gcode = f"$J=G91 G21 Y{y} F{speed}" if home else f"G1 X{x} Y{y} F{speed}"
  330. # Use asyncio.to_thread for both send and receive operations to avoid blocking
  331. await asyncio.to_thread(state.conn.send, gcode + "\n")
  332. logger.debug(f"Sent command: {gcode}")
  333. start_time = time.time()
  334. while True:
  335. # Use asyncio.to_thread for blocking I/O operations
  336. response = await asyncio.to_thread(state.conn.readline)
  337. logger.debug(f"Response: {response}")
  338. if response.lower() == "ok":
  339. logger.debug("Command execution confirmed.")
  340. return
  341. except Exception as e:
  342. # Store the error string inside the exception block
  343. error_str = str(e)
  344. logger.warning(f"Error sending command: {error_str}")
  345. # Immediately return for device not configured errors
  346. if "Device not configured" in error_str or "Errno 6" in error_str:
  347. logger.error(f"Device configuration error detected: {error_str}")
  348. state.stop_requested = True
  349. state.conn = None
  350. state.is_connected = False
  351. logger.info("Connection marked as disconnected due to device error")
  352. return False
  353. logger.warning(f"No 'ok' received for X{x} Y{y}, speed {speed}. Retrying...")
  354. await asyncio.sleep(0.1)
  355. # If we reach here, the timeout has occurred
  356. logger.error(f"Failed to receive 'ok' response after {max_total_attempt_time} seconds. Stopping and disconnecting.")
  357. # Set state to stop
  358. state.stop_requested = True
  359. # Set connection status to disconnected
  360. if state.conn:
  361. try:
  362. state.conn.disconnect()
  363. except:
  364. pass
  365. state.conn = None
  366. # Update the state connection status
  367. state.is_connected = False
  368. logger.info("Connection marked as disconnected due to timeout")
  369. return False
  370. def get_machine_steps(timeout=10):
  371. """
  372. Get machine steps/mm from the GRBL controller.
  373. Returns True if successful, False otherwise.
  374. """
  375. if not state.conn or not state.conn.is_connected():
  376. logger.error("Cannot get machine steps: No connection available")
  377. return False
  378. x_steps_per_mm = None
  379. y_steps_per_mm = None
  380. start_time = time.time()
  381. # Clear any pending data in the buffer
  382. try:
  383. while state.conn.in_waiting() > 0:
  384. state.conn.readline()
  385. except Exception as e:
  386. logger.warning(f"Error clearing buffer: {e}")
  387. # Send the command to request all settings
  388. try:
  389. logger.info("Requesting GRBL settings with $$ command")
  390. state.conn.send("$$\n")
  391. time.sleep(0.5) # Give GRBL a moment to process and respond
  392. except Exception as e:
  393. logger.error(f"Error sending $$ command: {e}")
  394. return False
  395. # Wait for and process responses
  396. settings_complete = False
  397. while time.time() - start_time < timeout and not settings_complete:
  398. try:
  399. # Attempt to read a line from the connection
  400. if state.conn.in_waiting() > 0:
  401. response = state.conn.readline()
  402. logger.debug(f"Raw response: {response}")
  403. # Process the line
  404. if response.strip(): # Only process non-empty lines
  405. for line in response.splitlines():
  406. line = line.strip()
  407. logger.debug(f"Config response: {line}")
  408. if line.startswith("$100="):
  409. x_steps_per_mm = float(line.split("=")[1])
  410. state.x_steps_per_mm = x_steps_per_mm
  411. logger.info(f"X steps per mm: {x_steps_per_mm}")
  412. elif line.startswith("$101="):
  413. y_steps_per_mm = float(line.split("=")[1])
  414. state.y_steps_per_mm = y_steps_per_mm
  415. logger.info(f"Y steps per mm: {y_steps_per_mm}")
  416. elif line.startswith("$22="):
  417. # $22 reports if the homing cycle is enabled
  418. # returns 0 if disabled, 1 if enabled
  419. # Note: We only log this, we don't overwrite state.homing
  420. # because user preference (saved in state.json) should take precedence
  421. firmware_homing = int(line.split('=')[1])
  422. logger.info(f"Firmware homing setting ($22): {firmware_homing}, using user preference: {state.homing}")
  423. # Check if we've received all the settings we need
  424. if x_steps_per_mm is not None and y_steps_per_mm is not None:
  425. settings_complete = True
  426. else:
  427. # No data waiting, small sleep to prevent CPU thrashing
  428. time.sleep(0.1)
  429. # If it's taking too long, try sending the command again after 3 seconds
  430. elapsed = time.time() - start_time
  431. if elapsed > 3 and elapsed < 4:
  432. logger.warning("No response yet, sending $$ command again")
  433. state.conn.send("$$\n")
  434. except Exception as e:
  435. logger.error(f"Error getting machine steps: {e}")
  436. time.sleep(0.5)
  437. # Process results and determine table type
  438. if settings_complete:
  439. if y_steps_per_mm == 180 and x_steps_per_mm == 256:
  440. state.table_type = 'dune_weaver_mini'
  441. elif y_steps_per_mm == 210 and x_steps_per_mm == 256:
  442. state.table_type = 'dune_weaver_mini_pro_byj'
  443. elif y_steps_per_mm == 270 and x_steps_per_mm == 200:
  444. state.table_type = 'dune_weaver_gold'
  445. elif y_steps_per_mm == 287:
  446. state.table_type = 'dune_weaver'
  447. elif y_steps_per_mm == 164:
  448. state.table_type = 'dune_weaver_mini_pro'
  449. elif y_steps_per_mm >= 320:
  450. state.table_type = 'dune_weaver_pro'
  451. else:
  452. state.table_type = None
  453. logger.warning(f"Unknown table type with Y steps/mm: {y_steps_per_mm}")
  454. # Use override if set, otherwise use detected table type
  455. effective_table_type = state.table_type_override or state.table_type
  456. # Set gear ratio based on effective table type (hardcoded)
  457. if effective_table_type in ['dune_weaver_mini', 'dune_weaver_mini_pro', 'dune_weaver_mini_pro_byj', 'dune_weaver_gold']:
  458. state.gear_ratio = 6.25
  459. else:
  460. state.gear_ratio = 10
  461. # Check for environment variable override
  462. gear_ratio_override = os.getenv('GEAR_RATIO')
  463. if gear_ratio_override is not None:
  464. try:
  465. state.gear_ratio = float(gear_ratio_override)
  466. logger.info(f"Machine type detected: {state.table_type}, effective: {effective_table_type}, gear ratio: {state.gear_ratio} (from GEAR_RATIO env var)")
  467. except ValueError:
  468. logger.error(f"Invalid GEAR_RATIO env var value: {gear_ratio_override}, using default: {state.gear_ratio}")
  469. logger.info(f"Machine type detected: {state.table_type}, effective: {effective_table_type}, gear ratio: {state.gear_ratio} (hardcoded)")
  470. elif state.table_type_override:
  471. logger.info(f"Machine type detected: {state.table_type}, overridden to: {effective_table_type}, gear ratio: {state.gear_ratio}")
  472. else:
  473. logger.info(f"Machine type detected: {state.table_type}, gear ratio: {state.gear_ratio} (hardcoded)")
  474. return True
  475. else:
  476. missing = []
  477. if x_steps_per_mm is None: missing.append("X steps/mm")
  478. if y_steps_per_mm is None: missing.append("Y steps/mm")
  479. logger.error(f"Failed to get all machine parameters after {timeout}s. Missing: {', '.join(missing)}")
  480. return False
  481. def home(timeout=90):
  482. """
  483. Perform homing sequence based on configured mode:
  484. Mode 0 (Crash):
  485. - Y axis moves -22mm (or -30mm for mini) until physical stop
  486. - Set theta=0, rho=0 (no x0 y0 command)
  487. Mode 1 (Sensor):
  488. - Send $H command to home both X and Y axes
  489. - Wait for [MSG:Homed:X] and [MSG:Homed:Y] messages
  490. - Send x0 y0 to zero positions
  491. - Set theta to compass offset, rho=0
  492. Args:
  493. timeout: Maximum time in seconds to wait for homing to complete (default: 90)
  494. """
  495. import threading
  496. import math
  497. # Check for alarm state before homing and unlock if needed
  498. if not check_and_unlock_alarm():
  499. logger.error("Failed to unlock device from alarm state, cannot proceed with homing")
  500. return False
  501. # Flag to track if homing completed
  502. homing_complete = threading.Event()
  503. homing_success = False
  504. def home_internal():
  505. nonlocal homing_success
  506. effective_table_type = state.table_type_override or state.table_type
  507. homing_speed = 400
  508. if effective_table_type == 'dune_weaver_mini':
  509. homing_speed = 100
  510. try:
  511. if state.homing == 1:
  512. # Mode 1: Sensor-based homing using $H
  513. logger.info("Using sensor-based homing mode ($H)")
  514. # Clear any pending responses
  515. state.homed_x = False
  516. state.homed_y = False
  517. # Send $H command
  518. state.conn.send("$H\n")
  519. logger.info("Sent $H command, waiting for homing messages...")
  520. # Wait for [MSG:Homed:X] and [MSG:Homed:Y] messages
  521. max_wait_time = 30 # 30 seconds timeout for homing messages
  522. start_time = time.time()
  523. while (time.time() - start_time) < max_wait_time:
  524. try:
  525. response = state.conn.readline()
  526. if response:
  527. logger.debug(f"Homing response: {response}")
  528. # Check for homing messages
  529. if "[MSG:Homed:X]" in response:
  530. state.homed_x = True
  531. logger.info("Received [MSG:Homed:X]")
  532. if "[MSG:Homed:Y]" in response:
  533. state.homed_y = True
  534. logger.info("Received [MSG:Homed:Y]")
  535. # Break if we've received both messages
  536. if state.homed_x and state.homed_y:
  537. logger.info("Received both homing confirmation messages")
  538. break
  539. except Exception as e:
  540. logger.error(f"Error reading homing response: {e}")
  541. time.sleep(0.1)
  542. if not (state.homed_x and state.homed_y):
  543. logger.warning(f"Did not receive all homing messages (X:{state.homed_x}, Y:{state.homed_y}), unlocking and continuing...")
  544. # Unlock machine to clear any alarm state
  545. state.conn.send("$X\n")
  546. time.sleep(0.5)
  547. # Set current Y position as zero if Y didn't home
  548. if not state.homed_y:
  549. state.conn.send("G92 Y0\n")
  550. logger.info("Set current Y position as zero (G92 Y0)")
  551. time.sleep(0.2)
  552. # Wait for idle state after $H
  553. logger.info("Waiting for device to reach idle state after $H...")
  554. idle_reached = check_idle()
  555. if not idle_reached:
  556. logger.error("Device did not reach idle state after $H command")
  557. homing_complete.set()
  558. return
  559. # Send x0 y0 to zero both positions using send_grbl_coordinates
  560. logger.info(f"Zeroing positions with x0 y0 f{homing_speed}")
  561. # Run async function in new event loop
  562. loop = asyncio.new_event_loop()
  563. asyncio.set_event_loop(loop)
  564. try:
  565. # Send G1 X0 Y0 F{homing_speed}
  566. result = loop.run_until_complete(send_grbl_coordinates(0, 0, homing_speed))
  567. if result == False:
  568. logger.error("Position zeroing failed - send_grbl_coordinates returned False")
  569. homing_complete.set()
  570. return
  571. logger.info("Position zeroing completed successfully")
  572. finally:
  573. loop.close()
  574. # Wait for device to reach idle state after zeroing movement
  575. logger.info("Waiting for device to reach idle state after zeroing...")
  576. idle_reached = check_idle()
  577. if not idle_reached:
  578. logger.error("Device did not reach idle state after zeroing")
  579. homing_complete.set()
  580. return
  581. # Set current position based on compass reference point (sensor mode only)
  582. # Only set AFTER x0 y0 is confirmed and device is idle
  583. offset_radians = math.radians(state.angular_homing_offset_degrees)
  584. state.current_theta = offset_radians
  585. state.current_rho = 0
  586. logger.info(f"Sensor homing completed - theta set to {state.angular_homing_offset_degrees}° ({offset_radians:.3f} rad), rho=0")
  587. else:
  588. logger.info(f"Using crash homing mode at {homing_speed} mm/min")
  589. # Run async function in new event loop
  590. loop = asyncio.new_event_loop()
  591. asyncio.set_event_loop(loop)
  592. try:
  593. if effective_table_type == 'dune_weaver_mini':
  594. result = loop.run_until_complete(send_grbl_coordinates(0, -30, homing_speed, home=True))
  595. if result == False:
  596. logger.error("Crash homing failed - send_grbl_coordinates returned False")
  597. homing_complete.set()
  598. return
  599. state.machine_y -= 30
  600. else:
  601. result = loop.run_until_complete(send_grbl_coordinates(0, -22, homing_speed, home=True))
  602. if result == False:
  603. logger.error("Crash homing failed - send_grbl_coordinates returned False")
  604. homing_complete.set()
  605. return
  606. state.machine_y -= 22
  607. finally:
  608. loop.close()
  609. # Wait for device to reach idle state after crash homing
  610. logger.info("Waiting for device to reach idle state after crash homing...")
  611. idle_reached = check_idle()
  612. if not idle_reached:
  613. logger.error("Device did not reach idle state after crash homing")
  614. homing_complete.set()
  615. return
  616. # Crash homing just sets theta and rho to 0 (no x0 y0 command)
  617. state.current_theta = 0
  618. state.current_rho = 0
  619. logger.info("Crash homing completed - theta=0, rho=0")
  620. homing_success = True
  621. homing_complete.set()
  622. except Exception as e:
  623. logger.error(f"Error during homing: {e}")
  624. homing_complete.set()
  625. # Start homing in a separate thread
  626. homing_thread = threading.Thread(target=home_internal)
  627. homing_thread.daemon = True
  628. homing_thread.start()
  629. # Wait for homing to complete or timeout
  630. if not homing_complete.wait(timeout):
  631. logger.error(f"Homing timeout after {timeout} seconds")
  632. # Try to stop any ongoing movement
  633. try:
  634. if state.conn and state.conn.is_connected():
  635. state.conn.send("!\n") # Send feed hold
  636. time.sleep(0.1)
  637. state.conn.send("\x18\n") # Send reset
  638. except Exception as e:
  639. logger.error(f"Error stopping movement after timeout: {e}")
  640. return False
  641. if not homing_success:
  642. logger.error("Homing failed")
  643. return False
  644. logger.info("Homing completed successfully")
  645. return True
  646. def check_idle():
  647. """
  648. Continuously check if the device is idle (synchronous version).
  649. """
  650. logger.info("Checking idle")
  651. while True:
  652. response = get_status_response()
  653. if response and "Idle" in response:
  654. logger.info("Device is idle")
  655. # Schedule async update_machine_position in the existing event loop
  656. try:
  657. # Try to schedule in existing event loop if available
  658. try:
  659. loop = asyncio.get_running_loop()
  660. # Create a task but don't await it (fire and forget)
  661. asyncio.create_task(update_machine_position())
  662. logger.debug("Scheduled machine position update task")
  663. except RuntimeError:
  664. # No event loop running, skip machine position update
  665. logger.debug("No event loop running, skipping machine position update")
  666. except Exception as e:
  667. logger.error(f"Error scheduling machine position update: {e}")
  668. return True
  669. time.sleep(1)
  670. async def check_idle_async():
  671. """
  672. Continuously check if the device is idle (async version).
  673. """
  674. logger.info("Checking idle (async)")
  675. while True:
  676. response = await asyncio.to_thread(get_status_response)
  677. if response and "Idle" in response:
  678. logger.info("Device is idle")
  679. try:
  680. await update_machine_position()
  681. except Exception as e:
  682. logger.error(f"Error updating machine position: {e}")
  683. return True
  684. await asyncio.sleep(1)
  685. def is_machine_idle() -> bool:
  686. """
  687. Single check to see if the machine is currently idle.
  688. Does not loop - returns immediately with current status.
  689. Returns:
  690. True if machine is idle, False otherwise
  691. """
  692. if not state.conn or not state.conn.is_connected():
  693. logger.debug("No connection - machine not idle")
  694. return False
  695. try:
  696. state.conn.send('?')
  697. response = state.conn.readline()
  698. if response and "Idle" in response:
  699. logger.debug("Machine status: Idle")
  700. return True
  701. else:
  702. logger.debug(f"Machine status: {response}")
  703. return False
  704. except Exception as e:
  705. logger.error(f"Error checking machine idle status: {e}")
  706. return False
  707. def get_machine_position(timeout=5):
  708. """
  709. Query the device for its position.
  710. """
  711. start_time = time.time()
  712. while time.time() - start_time < timeout:
  713. try:
  714. state.conn.send('?')
  715. response = state.conn.readline()
  716. logger.debug(f"Raw status response: {response}")
  717. if "MPos" in response:
  718. pos = parse_machine_position(response)
  719. if pos:
  720. machine_x, machine_y = pos
  721. logger.debug(f"Machine position: X={machine_x}, Y={machine_y}")
  722. return machine_x, machine_y
  723. except Exception as e:
  724. logger.error(f"Error getting machine position: {e}")
  725. return
  726. time.sleep(0.1)
  727. logger.warning("Timeout reached waiting for machine position")
  728. return None, None
  729. async def update_machine_position():
  730. if (state.conn.is_connected() if state.conn else False):
  731. try:
  732. logger.info('Saving machine position')
  733. state.machine_x, state.machine_y = await asyncio.to_thread(get_machine_position)
  734. await asyncio.to_thread(state.save)
  735. logger.info(f'Machine position saved: {state.machine_x}, {state.machine_y}')
  736. except Exception as e:
  737. logger.error(f"Error updating machine position: {e}")
  738. def restart_connection(homing=False):
  739. """
  740. Restart the connection. If a connection exists, close it and attempt to establish a new one.
  741. It will try to connect via serial first (if available), otherwise it will fall back to websocket.
  742. The new connection is saved to state.conn.
  743. Returns:
  744. True if the connection was restarted successfully, False otherwise.
  745. """
  746. try:
  747. if (state.conn.is_connected() if state.conn else False):
  748. logger.info("Closing current connection...")
  749. state.conn.close()
  750. except Exception as e:
  751. logger.error(f"Error while closing connection: {e}")
  752. # Clear the connection reference.
  753. state.conn = None
  754. logger.info("Attempting to restart connection...")
  755. try:
  756. connect_device(homing) # This will set state.conn appropriately.
  757. if (state.conn.is_connected() if state.conn else False):
  758. logger.info("Connection restarted successfully.")
  759. return True
  760. else:
  761. logger.error("Failed to restart connection.")
  762. return False
  763. except Exception as e:
  764. logger.error(f"Error restarting connection: {e}")
  765. return False